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Polystyrene slab: what it is and how to use it in construction

Learn how the styrofoam slab works, its advantages and disadvantages, and why it is an efficient alternative for different types of construction.

By CASACOR Publisher

Submitted at Apr 7, 2025, 8:38 AM

08 min de leitura
Polystyrene slab: what it is and how to use it in construction
The search for efficient and economical solutions for civil construction has led to the use of innovative materials, such as the styrofoam slab. This construction system can also be of the ribbed slab type or the EPS (Expanded Polystyrene) trussed slab, and has been gaining ground in the market due to its lightness, ease of installation, and thermal and acoustic properties. The styrofoam slab has become an excellent option for those seeking speed in the construction and cost reduction. However, before opting for this material, it is important to understand how it works, its advantages and disadvantages, and how it compares to other types of conventional slabs.

How the styrofoam slab works


The styrofoam slab consists of a construction system that utilizes blocks of EPS filling between concrete beams and metallic reinforcement. These blocks replace solid concrete or ceramic tiles, making the structure lighter and easier to handle. This system allows for efficient weight distribution, reducing the load on the building's foundations and providing greater structural safety.

Placement of the beams


The trussed beams are positioned according to the structural project of the work. They serve as the base for the slab and have the function of supporting the styrofoam blocks and the layer of concrete that will be applied later. The correct positioning of the beams is essential to ensure the strength and stability of the structure.

Insertion of the styrofoam blocks


After the placement of the beams, the EPS blocks are fitted between them. These blocks play a fundamental role in reducing the weight of the slab and improving the thermal and acoustic insulation of the construction. Furthermore, the lightness of the material facilitates transport and installation, reducing the physical effort of workers.

Installation of the complementary reinforcement


To reinforce the structure, a complementary reinforcement made of steel wires is added. This step is essential to ensure the mechanical strength of the slab and to avoid possible cracks or deformations over time. The reinforcement acts as an internal skeleton that better distributes loads over the structure.

Concrete pouring


With all elements positioned, the pouring of concrete for the slab is carried out. The concrete is poured over the structure, covering the beams, the steel reinforcement, and the styrofoam blocks. This process creates a solid and durable surface, ensuring the structural safety of the construction. After application, it is necessary to wait for the appropriate curing time of the concrete to ensure its maximum strength.

Benefits and disadvantages of this material


Benefits


  • Lightness: The styrofoam slab reduces the weight of the construction, minimizing the need for reinforcement in the structure.
  • Thermal and acoustic insulation: The EPS offers an excellent barrier against temperature variations and noise.
  • Ease of installation: The assembly is quick and requires less specialized labor.
  • Material savings: Reduces the amount of concrete and steel required in the construction.
  • Sustainability: The EPS can be recycled, making it a more eco-friendly option.

Disadvantages


  • Limited strength: The styrofoam slab may have lower mechanical resistance compared to solid slabs.
  • Vulnerability to fire: The material can melt at very high temperatures, requiring special treatment for fire resistance.
  • Need for impact protection: It may be more sensitive to punctures and impacts during installation.

Comparison with other types of slabs


Solid slab


  • Made entirely of reinforced concrete.
  • More resistant but also heavier.
  • Requires more material and execution time.

Ceramic trussed slab


  • Uses ceramic tiles instead of EPS.
  • Has good thermal insulation but is heavier than the styrofoam slab.
  • Can be more fragile compared to EPS.

Ribbed slab


  • Uses removable molds to create hollow spaces in the slab.
  • Recommended for large structural spans.
  • High cost due to the use of specific forms.

Examples of projects that use styrofoam slab


The styrofoam slab is widely used in residential and commercial projects, especially when seeking weight reduction in the structure. Some examples include:
  • Single-story houses and duplexes: Provides thermal efficiency and cost savings in construction.
  • Small and medium-sized buildings: Reduces the load on the foundation and speeds up the construction time.
  • Warehouses and commercial structures: Favors the installation of embedded electrical and hydraulic systems.
  • Sustainable projects: Contributes to ecological certifications due to energy efficiency.
The choice of this construction system has proven advantageous for different types of works, combining economy, practicality, and thermal performance. CASACOR Publisher is an exclusive content creator agent, developed by the CASACOR Technology team based on the knowledge base of casacor.com.br. This text was edited by Yeska Coelho.